RESOLVER & LDT INTERFACING2120 PLC Interface ModuleSeries 956ABSOLUTE PROCESS CONTROL KNOW WHERE YOU ARE... REGARDLESSINSTALLATION MANUALSeries
6Installation and Programming ManualChapter 2: Hardware OverviewPOSITION This position LED turns on when the Interface Module is showing
Installation and Programming ManualChapter 3: Mounting and Wiring7This chapter provides instructions for mounting and wiring the PLC Interface Module
8Installation and Programming ManualChapter 3: Mounting and Wiring5. Insert each #6-32 UNC screw into each of the module’s screw holes.6. Usi
Installation and Programming ManualChapter 3: Mounting and Wiring9Figure 3-1 Dimensional DrawingDrawing E0232200AUX 3AUX 2AUX 1PROGRAM FLT OK MVT
10Installation and Programming ManualChapter 3: Mounting and WiringThis section contains pinout diagrams for each module. System wiring diagrams fol
Installation and Programming ManualChapter 3: Mounting and Wiring11Figure 3-3 Relay Output Pinout DiagramFigure 3-4 Power Supply Pinout DiagramPowe
12Installation and Programming ManualChapter 3: Mounting and WiringResolver Module (FMIR01)The resolver module has an eight-position connector. (See
Installation and Programming ManualChapter 3: Mounting and Wiring13Figure 3-7 LDT Pinout Diagram Input Option L1LDT Input (FMIP02) Input Option L1Th
14Installation and Programming ManualChapter 3: Mounting and WiringAnalog Output (FMOA01) Output Option A1The Analog Output board provides two channe
Installation and Programming ManualChapter 3: Mounting and Wiring15Figure 3-10 Resolver - Based System Wiring DiagramDrawing E0235800AUX 3 INPUT77L
i Installation and Programming Manual1080 North Crooks RoadClawson, MI 48017-1097Phone: (248) 435-0700FAX: (248) 435-8120Internet: www.ametekapt.c
16Installation and Programming ManualChapter 3: Mounting and Wiring L2100-240VAC 50/60HZPOWER SUPPLYPOWER1 L1PROBERELAY4 3 2 1C.P.U. FLT CHK AUX INPF
Installation and Programming ManualChapter 3: Mounting and Wiring17Figure 3-12 LDT - Based System w/Cable Termination Kit, Wiring DiagramDrawing E02
18Installation and Programming ManualChapter 3: Mounting and WiringFigure 3-13A Digital Output Wiring DiagramDrawing E0232200DATA OUT BIT 19DATA OUT
Installation and Programming ManualChapter 3: Mounting and Wiring19Figure 3-13B Digital Output Wiring DiagramDrawing E0232200POWER SUPPLYCUSTOMER DC
20Installation and Programming ManualChapter 3: Mounting and WiringFig 3-14 Wiring Diagram Analog OutputDrawing E8005090 L2100-240VAC 50/60HZPOWER
Installation and Programming ManualChapter 4: Programming21This chapter provides detailed descriptions and instructions for programming all Interface
22Installation and Programming ManualChapter 4: ProgrammingFigure 4-1 calls out the Interface Module’s programming keys. Following this fi gure are d
Installation and Programming ManualChapter 4: Programming23 The shift key is used to move to a specifi c digit show
24Installation and Programming ManualChapter 4: ProgrammingTurns Counting Wrap Around (308)When using the Turns Counting software described above whe
Installation and Programming ManualChapter 4: Programming25NOTE: The Interface Module is defaulted to stay in program mode for 120 seconds. The m
Installation and Programming Manual iiContentsChapter 1: Theory of Operation
26Installation and Programming ManualChapter 4: ProgrammingProgram Position Offset (302)13. Select the function key. The monitor displays “F--
Installation and Programming ManualChapter 4: Programming27There are two input cards available for use with LDTs. 1. Specifi ed as option V1 in the
28Installation and Programming ManualChapter 4: ProgrammingWire Speed (300)Programming of the wire speed synchronizes the performance of the module w
Installation and Programming ManualChapter 4: Programming29Position Offset (302)NOTE: The display will read in inches or millimeters when used wit
30Installation and Programming ManualChapter 4: Programming307NOTE: The Variable Pulse with external interrogation mode is not compatible with the
Installation and Programming ManualChapter 4: Programming31This section provides descriptions and instructions for the Interface Module setup functio
32Installation and Programming ManualChapter 4: ProgrammingEnter either 0, 1, 2, or 313Decimal Location (13)The Decimal Location function is used to
(F)Installation and Programming ManualChapter 4: Programming33used for the Position Hold dwell time. The position hold dwell time is the amount of
34Installation and Programming ManualChapter 4: Programming12Enter new time-out value The monitor displays “F-----”2. Select function number
Installation and Programming ManualChapter 4: Programming35401To put the monitor in program mode, see Program Mode Access in Section 4.7: Program an
iii Installation and Programming Manual4.2 : LDT Confi guration Functions...
36Installation and Programming ManualChapter 4: ProgrammingEnter 2110403Enter lower end limitEnter either0 or 1402 The monitor displays the func
Installation and Programming ManualChapter 4: Programming37NOTE: After overriding either the upper or lower limit relays, the operator should move
38Installation and Programming ManualChapter 4: Programming3. Enter either 0 or 1. 0 = Latch (default) 1 = Synchronize Select
Installation and Programming ManualChapter 4: Programming394.6: Analog OutputsThe Analog Output board provides two channels of analog output that ca
40Installation and Programming ManualChapter 4: Programming B) Select voltage or current output 1. Select the function key. The monitor dis
(F)Installation and Programming ManualChapter 4: Programming41 4. Enter function number X02. Select enter key. The monitor d
42Installation and Programming ManualChapter 4: ProgrammingAnalog output channel 2 is programmed using the same basic sequences except with the funct
Installation and Programming ManualChapter 4: Programming434.7: Program and Supervisory Mode FunctionsThis section provides descriptions and instruc
44Installation and Programming ManualChapter 4: ProgrammingNOTE: If the Interface Module displays only one zero (i.e. “0”), then the program locko
Installation and Programming ManualAppendix A: Error Messages45 The Interface Module displays an error message when an error occurs during machine op
1 Installation and Programming ManualChapter 1: Theory of OperationThe Gemco Series 2120 PLC Interface Module converts the input signal from a resolve
46Installation and Programming ManualAppendix A: Error MessagesLWR LIM UPR LIM MVT FLT FLT OKPROGRAM AUX 1 AUX 2 AUX 3 POS RPM Describes the T
Installation and Programming ManualAppendix A: Error Messages47The following charts contain descriptions and solutions for the three types
48Installation and Programming ManualAppendix A: Error MessagesThe following chart contains errors that will cause the fault check relay to open:Char
Installation and Programming ManualAppendix A: Error Messages49The following errors will cause the upper and lower limit relays to de-energize:Chart
(F)50Installation and Programming ManualAppendix A: Error MessagesError Conditions (306)If the monitor displays “SEr320” one of four error condition
Installation and Programming ManualAppendix B: Function Summary51Appendix B: Function Summary ChartThis Appendix contains three function summary cha
52Installation and Programming ManualAppendix B: Function SummaryChart B-2 Resolver-Specifi c Function Summary Chart B-1 General FunctionThe followi
Installation and Programming ManualAppendix C: Catalog Numbering Sequence53Figure C-1 Catalog numbering system2120 V1 K1
54Installation and Programming ManualAppendix D: Specifi cationsElectromagnetic Rating: IEC 801-2, Level 3
Installation and Programming ManualAppendix D: Specifi cations55RS-232 Output: Up to 115.2K baud, not less than ±5V in
2Installation and Programming ManualChapter 2: Hardware OverviewFigure 2-1 Interface Module with Resolver/Digital ModulesThis chapter contains descr
56Installation and Programming ManualGlossaryGlossaryAccess Code This is a four-digit number that must be entered in the Pro
Installation and Programming ManualGlossary57thus improving the resolution.Relay Output Module This module contains an upper and lower limit
58Installation and Programming ManualIndexIndexAAnalog Output 4Auxiliary LED Function 32, 50CCount Direction 27DDecimal Location Function 31, 50Digi
Installation and Programming ManualIndex59SScale Factor (300) 22, 23, 51 TTurns Counting (301) 22, 23, 24UUnit of Measurement Function 29, 30,
1080 N. Crooks Road, Clawson, MI 48017-1097 Phone: 248.435.0700 Toll Free: 800.635.0289 Fax: 248.435.8120 www.AMETEKAPT.com2120.M2R8/05.Z712CCopyright
Installation and Programming ManualChapter 2: Hardware Overview32.2: Input/Output Modules2.1: Standard ModulesThis section provides descriptions of
4Installation and Programming ManualChapter 2: Hardware OverviewVariable Pulse (FMIP01) Input Option V1 This module is used with an LDT that provide
Installation and Programming ManualChapter 2: Hardware Overview52.3: Status LEDs Defi nedThe Interface Module has 10 status LEDs and four programming
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