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R
ESOLVER
& LDT I
NTERFACING
2120
PLC Interface Module
Series 956
ABSOLUTE PROCESS CONTROL
KNOW WHERE YOU ARE... REGARDLESS
INSTALLATION MANUAL
Series 2120
2120 Manual Z71.indd 12120 Manual Z71.indd 1 8/22/2005 8:32:38 AM8/22/2005 8:32:38 AM
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Sommario

Pagina 1 - INSTALLATION MANUAL

RESOLVER & LDT INTERFACING2120 PLC Interface ModuleSeries 956ABSOLUTE PROCESS CONTROL KNOW WHERE YOU ARE... REGARDLESSINSTALLATION MANUALSeries

Pagina 2

6Installation and Programming ManualChapter 2: Hardware OverviewPOSITION This position LED turns on when the Interface Module is showing

Pagina 3 - Contents

Installation and Programming ManualChapter 3: Mounting and Wiring7This chapter provides instructions for mounting and wiring the PLC Interface Module

Pagina 4

8Installation and Programming ManualChapter 3: Mounting and Wiring5. Insert each #6-32 UNC screw into each of the module’s screw holes.6. Usi

Pagina 5

Installation and Programming ManualChapter 3: Mounting and Wiring9Figure 3-1 Dimensional DrawingDrawing E0232200AUX 3AUX 2AUX 1PROGRAM FLT OK MVT

Pagina 6

10Installation and Programming ManualChapter 3: Mounting and WiringThis section contains pinout diagrams for each module. System wiring diagrams fol

Pagina 7 - 2.1: Standard Modules

Installation and Programming ManualChapter 3: Mounting and Wiring11Figure 3-3 Relay Output Pinout DiagramFigure 3-4 Power Supply Pinout DiagramPowe

Pagina 8

12Installation and Programming ManualChapter 3: Mounting and WiringResolver Module (FMIR01)The resolver module has an eight-position connector. (See

Pagina 9 - 2.3: Status LEDs Defi ned

Installation and Programming ManualChapter 3: Mounting and Wiring13Figure 3-7 LDT Pinout Diagram Input Option L1LDT Input (FMIP02) Input Option L1Th

Pagina 10 - Chapter 2: Hardware Overview

14Installation and Programming ManualChapter 3: Mounting and WiringAnalog Output (FMOA01) Output Option A1The Analog Output board provides two channe

Pagina 11 - 3.1: Mounting

Installation and Programming ManualChapter 3: Mounting and Wiring15Figure 3-10 Resolver - Based System Wiring DiagramDrawing E0235800AUX 3 INPUT77L

Pagina 12 - Cabling

i Installation and Programming Manual1080 North Crooks RoadClawson, MI 48017-1097Phone: (248) 435-0700FAX: (248) 435-8120Internet: www.ametekapt.c

Pagina 13 - Drawing E0232200

16Installation and Programming ManualChapter 3: Mounting and Wiring L2100-240VAC 50/60HZPOWER SUPPLYPOWER1 L1PROBERELAY4 3 2 1C.P.U. FLT CHK AUX INPF

Pagina 14 - 3.2: Wiring

Installation and Programming ManualChapter 3: Mounting and Wiring17Figure 3-12 LDT - Based System w/Cable Termination Kit, Wiring DiagramDrawing E02

Pagina 15 - Power Supply Module (FMPS01)

18Installation and Programming ManualChapter 3: Mounting and WiringFigure 3-13A Digital Output Wiring DiagramDrawing E0232200DATA OUT BIT 19DATA OUT

Pagina 16 - Resolver Module (FMIR01)

Installation and Programming ManualChapter 3: Mounting and Wiring19Figure 3-13B Digital Output Wiring DiagramDrawing E0232200POWER SUPPLYCUSTOMER DC

Pagina 17

20Installation and Programming ManualChapter 3: Mounting and WiringFig 3-14 Wiring Diagram Analog OutputDrawing E8005090 L2100-240VAC 50/60HZPOWER

Pagina 18

Installation and Programming ManualChapter 4: Programming21This chapter provides detailed descriptions and instructions for programming all Interface

Pagina 19 - Drawing E0235800

22Installation and Programming ManualChapter 4: ProgrammingFigure 4-1 calls out the Interface Module’s programming keys. Following this fi gure are d

Pagina 20 - POWER 4 3 2 1

Installation and Programming ManualChapter 4: Programming23 The shift key is used to move to a specifi c digit show

Pagina 21 - Drawing E0228600

24Installation and Programming ManualChapter 4: ProgrammingTurns Counting Wrap Around (308)When using the Turns Counting software described above whe

Pagina 22

Installation and Programming ManualChapter 4: Programming25NOTE: The Interface Module is defaulted to stay in program mode for 120 seconds. The m

Pagina 23 - VOL = .44 MAX @IOL = 24mA

Installation and Programming Manual iiContentsChapter 1: Theory of Operation

Pagina 24 - Drawing E8005090

26Installation and Programming ManualChapter 4: ProgrammingProgram Position Offset (302)13. Select the function key. The monitor displays “F--

Pagina 25 - Chapter 4: Programming

Installation and Programming ManualChapter 4: Programming27There are two input cards available for use with LDTs. 1. Specifi ed as option V1 in the

Pagina 26

28Installation and Programming ManualChapter 4: ProgrammingWire Speed (300)Programming of the wire speed synchronizes the performance of the module w

Pagina 27 - Turns Counting (301)

Installation and Programming ManualChapter 4: Programming29Position Offset (302)NOTE: The display will read in inches or millimeters when used wit

Pagina 28 - Position Offset (302)

30Installation and Programming ManualChapter 4: Programming307NOTE: The Variable Pulse with external interrogation mode is not compatible with the

Pagina 29 - Enter 0 or 1

Installation and Programming ManualChapter 4: Programming31This section provides descriptions and instructions for the Interface Module setup functio

Pagina 30 - Enter desired

32Installation and Programming ManualChapter 4: ProgrammingEnter either 0, 1, 2, or 313Decimal Location (13)The Decimal Location function is used to

Pagina 31 - Position

(F)Installation and Programming ManualChapter 4: Programming33used for the Position Hold dwell time. The position hold dwell time is the amount of

Pagina 32 - Count Direction (301)

34Installation and Programming ManualChapter 4: Programming12Enter new time-out value The monitor displays “F-----”2. Select function number

Pagina 33

Installation and Programming ManualChapter 4: Programming35401To put the monitor in program mode, see Program Mode Access in Section 4.7: Program an

Pagina 34 - LDT Output Type (307)

iii Installation and Programming Manual4.2 : LDT Confi guration Functions...

Pagina 35 - 4.3: Monitor Setup Functions

36Installation and Programming ManualChapter 4: ProgrammingEnter 2110403Enter lower end limitEnter either0 or 1402 The monitor displays the func

Pagina 36 - Position Hold (15)

Installation and Programming ManualChapter 4: Programming37NOTE: After overriding either the upper or lower limit relays, the operator should move

Pagina 37 - Auxiliary LED (16)

38Installation and Programming ManualChapter 4: Programming3. Enter either 0 or 1. 0 = Latch (default) 1 = Synchronize Select

Pagina 38 - Move Detection Time-out (12)

Installation and Programming ManualChapter 4: Programming394.6: Analog OutputsThe Analog Output board provides two channels of analog output that ca

Pagina 39 - Lower End Limit (401)

40Installation and Programming ManualChapter 4: Programming B) Select voltage or current output 1. Select the function key. The monitor dis

Pagina 40 - Relay Override (403)

(F)Installation and Programming ManualChapter 4: Programming41 4. Enter function number X02. Select enter key. The monitor d

Pagina 41 - 4.5: Digital Outputs

42Installation and Programming ManualChapter 4: ProgrammingAnalog output channel 2 is programmed using the same basic sequences except with the funct

Pagina 42 - Logic Level (202)

Installation and Programming ManualChapter 4: Programming434.7: Program and Supervisory Mode FunctionsThis section provides descriptions and instruc

Pagina 43 - 4.6: Analog Outputs

44Installation and Programming ManualChapter 4: ProgrammingNOTE: If the Interface Module displays only one zero (i.e. “0”), then the program locko

Pagina 44

Installation and Programming ManualAppendix A: Error Messages45 The Interface Module displays an error message when an error occurs during machine op

Pagina 45

1 Installation and Programming ManualChapter 1: Theory of OperationThe Gemco Series 2120 PLC Interface Module converts the input signal from a resolve

Pagina 46

46Installation and Programming ManualAppendix A: Error MessagesLWR LIM UPR LIM MVT FLT FLT OKPROGRAM AUX 1 AUX 2 AUX 3 POS RPM Describes the T

Pagina 47 - Program Mode Access (10)

Installation and Programming ManualAppendix A: Error Messages47The following charts contain descriptions and solutions for the three types

Pagina 48 - Program Mode Time-Out (11)

48Installation and Programming ManualAppendix A: Error MessagesThe following chart contains errors that will cause the fault check relay to open:Char

Pagina 49 - Appendix A: Error Messages

Installation and Programming ManualAppendix A: Error Messages49The following errors will cause the upper and lower limit relays to de-energize:Chart

Pagina 50

(F)50Installation and Programming ManualAppendix A: Error MessagesError Conditions (306)If the monitor displays “SEr320” one of four error condition

Pagina 51

Installation and Programming ManualAppendix B: Function Summary51Appendix B: Function Summary ChartThis Appendix contains three function summary cha

Pagina 52 - Chart A-3 Entry Errors

52Installation and Programming ManualAppendix B: Function SummaryChart B-2 Resolver-Specifi c Function Summary Chart B-1 General FunctionThe followi

Pagina 53

Installation and Programming ManualAppendix C: Catalog Numbering Sequence53Figure C-1 Catalog numbering system2120 V1 K1

Pagina 54 - Error Conditions (306)

54Installation and Programming ManualAppendix D: Specifi cationsElectromagnetic Rating: IEC 801-2, Level 3

Pagina 55 - LDT based system

Installation and Programming ManualAppendix D: Specifi cations55RS-232 Output: Up to 115.2K baud, not less than ±5V in

Pagina 56 - Appendix B: Function Summary

2Installation and Programming ManualChapter 2: Hardware OverviewFigure 2-1 Interface Module with Resolver/Digital ModulesThis chapter contains descr

Pagina 57

56Installation and Programming ManualGlossaryGlossaryAccess Code This is a four-digit number that must be entered in the Pro

Pagina 58 - Appendix D: Specifi cations

Installation and Programming ManualGlossary57thus improving the resolution.Relay Output Module This module contains an upper and lower limit

Pagina 59 - = .44 max @ IOL = 24mA

58Installation and Programming ManualIndexIndexAAnalog Output 4Auxiliary LED Function 32, 50CCount Direction 27DDecimal Location Function 31, 50Digi

Pagina 60 - Glossary

Installation and Programming ManualIndex59SScale Factor (300) 22, 23, 51 TTurns Counting (301) 22, 23, 24UUnit of Measurement Function 29, 30,

Pagina 61

1080 N. Crooks Road, Clawson, MI 48017-1097 Phone: 248.435.0700 Toll Free: 800.635.0289 Fax: 248.435.8120 www.AMETEKAPT.com2120.M2R8/05.Z712CCopyright

Pagina 62

Installation and Programming ManualChapter 2: Hardware Overview32.2: Input/Output Modules2.1: Standard ModulesThis section provides descriptions of

Pagina 63

4Installation and Programming ManualChapter 2: Hardware OverviewVariable Pulse (FMIP01) Input Option V1 This module is used with an LDT that provide

Pagina 64 - 8/05.Z71

Installation and Programming ManualChapter 2: Hardware Overview52.3: Status LEDs Defi nedThe Interface Module has 10 status LEDs and four programming

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